Power Battery Visual Inspection

Jingduo offers integrated solutions for power battery appearance defect detection, surface defect detection, and welding defect detection across new energy battery manufacturing.

Equipment Gallery
COS1000
COS1000 (Internal Structure)
COS1000BP

Power Battery — Module Busbar Post-Weld Inspection

Industry Need:
Defect types: incomplete weld circle, missing weld, weld offset.
Solution:
3D camera + specialized defect extraction algorithms.
Advantages:
vs. 2D, reflects weld depth; ~1.5s per weld point.
Customer Benefits:
Solves weld inspection challenges, lowers over-reject, easy integrated 3D camera.

Power Battery — Module Welding Guidance

Industry Need:
Vision positioning in module stage for electrode measurement, guiding laser cleaning, Busbar welding and inspection.
Solution:
PC-based 2D camera + guidance/calibration software.
Advantages:
User templates for fast changeover, cycle time meets line needs.
Customer Benefits:
High-precision positioning improves line efficiency.

Aluminum/Blade Battery — Cell Shell 3D Inspection

Industry Need:
Surface defect inspection for aluminum or blade cells.
Solution:
Scratches, dents, tab flatness, cover dents, and other key defects.
Advantages:
Full blade surface coverage; pits ≥0.4mm XY, scratches >0.1mm depth.
Customer Benefits:
2D+3D solution improves yield and lowers manual rework cost.

Prismatic Battery — Cover Plate Weld Inspection

Industry Need:
Laser weld QC for prismatic EV cells, 0.1mm accuracy.
Cover edge-crimp and tab weld quality.
Solution:
3D camera + inspection software.
Advantages:
Fast (CT<3s), robot-mounted programmable seam scan.
Customer Benefits:
Precise detection, no escape of defects, no throughput impact.

Prismatic Battery — Tab Surface 3D Measurement

Industry Need:
High-precision tab surface measurement for prismatic aluminum cells.
Solution:
3D camera + measurement software.
Advantages:
Fast (CT<3s), imaging quality meets requirements.
Customer Benefits:
Lower defect rate, cost savings, less labor.

Cylindrical Battery — SPOT Post-Weld Inspection

Industry Need:
Defect inspection for cylindrical SPOT welds.
Solution:
2D camera + specialized defect extraction algorithms.
Advantages:
Comprehensive, reliable detection; ~25s per battery group.
Customer Benefits:
Solves weld inspection, lowers over-reject, fast template changeover.
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